Efficient Automotive Transmission & Driveline
The move to higher, multi-speed automatic transmissions to reduce emissions and improve fuel economy invites opportunities to reduce weight and frictional loss.
More sophisticated transmissions systems face aggressive fluids and increased weight from additional components. DuPont high-performance thermoplastics, elastomers, and specialty polymers can be used in automotive transmission and driveline components and systems to take out unneeded weight and also reduce frictional loss while extending the durability and reliability of mechanical components.
Powertrain Efficiency: Six of every seven liters of fuel put into a vehicle are lost to inefficiency, and a large portion of that is due to frictional loss. DuPont solutions reduce frictional loss and have the added benefit of reducing manufacturing costs.
Lightweighting: Using high-performance plastics and composites can shed pounds in valve bodies and covers, transmission control modules, baffles, and more.
Improved Performance: DuPont™ Vespel® parts reduce friction and improve the performance and lifespan of underhood components.
It has been calculated that six of every seven liters of fuel put into a vehicle are lost to inefficiencies. Connecting inefficiencies to friction, studies have found that somewhere around 10 percent of this lost energy is attributed to friction between moving parts.
INFORMATION & IDEAS
Kevlar® Engineered Elastomer for Tire Reinforcement
Kevlar® Engineered Elastomer for tire reinforcement is based on a new method to disperse para-aramid pulp into rubber. Read the study that explains the science behind this innovative pulp that has been adopted with success in the automobile industry.
Kalrez® Composite Seals
For standard and complex composite seal applications, Kalrez® perfluoroelastomer parts can be designed and molded to your specifications. DuPont has proprietary technology to bond Kalrez® to a variety of materials, such as metal or plastic bonding.
- Supporting Sustainable Mobility
- Automatic Transmission Seals
Kalrez® TriLobe™ Seals
Kalrez® TriLobe™ Seals improve seal life in dovetail grooves. This design combines the excellent chemical, thermal and plasma resistance of Kalrez® perfluoroelastomer parts with a unique cross-sectional shape.
- Vespel® SCP High Temperature Polyimide Parts
Innovative Ideas for Metal Replacement
DuPont collaborates with customers worldwide to develop innovative metal replacement applications to make cars, planes and other equipment more fuel- and cost-efficient.
- Vehicle Weight Reduction
- Committed to Sustainable Mobility
- High Performance Materials
- Engine Efficiency for Lower CO2
- Meeting a Baffling Design Challenge
- Vespel® SP-21 Thrust Washers
Vespel® Thrust Bearings for EGR Valve
Vespel® thrust bearings are critical in EGR valves for performance needs in hot, dirty environments that are critical for bearing surfaces.
DuPont™ Vespel®SP-21D Thrust Washers
Thinner, lighter Vespel® SP-21D thrust washers replace all-metal needle bearings in a new 7-speed automatic transmission for rear-drive vehicles
Case Study: Cooling System Hoses
DuPont™ Vamac® and DuPont™ Kevlar® work together to help create cooling system hoses with exceptional strength, chemical resistance, and durability in automobiles.
Fuel Hose & Tubing Solutions
Products from DuPont, including DuPont™ Viton®, DuPont™ Teflon®, DuPont™ Kevlar®, and DuPont™ Hypalon®, help improve F200 fuel hose and tubing performance, for proven gains in permeation resistance in automobiles.
Rynite® PET Polyester Resin
DuPont™ Rynite® PET polyester resins combine stiffness, temperature performance, dimensional stability, and a high gloss finish in glass reinforced resins, to produce high-performance parts that can be molded conventionally.
DuPont™ Vamac® ethylene acrylic elastomer products thrive in harsh environments, performing in turbocharger hoses, oil cooler hoses, seals and gaskets. Vamac® elastomers can be fashioned into cured compounds with superb low-temperature resistance, high-temperature durability, and resistance to auto fluids, such as transmission fluid and engine oils.
- Kalrez® perfluoroelastomer parts
- Vespel® Parts & Shapes
Zytel® nylon resin is the most versatile of plastics - easy to process, easy to modify, and environmentally responsible in production and in reuse. It's tough, light and surprisingly resilient in hot, chemically aggressive and humid environments. DuPont™ Zytel® HTN high-performance polyamide bridges the performance gap between conventional engineering resins and high-end specialty polymers.
Kapton® Polyimide Films
DuPont™ Kapton® polyimide films make innovative design solutions possible for a broad swath of automotive and other industrial applications, including photovoltaic and wind energy, aerospace, and consumer electronics.